Online quality control at the production of automotive cables   

 

Online quality control at the production of automotive cables Compared to the 1980s, modern vehicles have become rolling computers that can be quite heavy due to their various comfort and safety systems. This can be a blessing and a curse at the same time, as the additional weight often overrides the savings in fuel of the advanced engines or even leads to a higher consumption. Therefore, automobile manufacturers aim at avoiding unnecessary weight. The CENTERVIEW 8000 is a reliable device to ensure the highest quality with minimum material consumption even for the smallest wires and cables.

 

Online quality control at the production of automotive cableWith more than 100 consumers (e.g. battery sensors, ESP, radar-, ultrasound and video sensors, but also air-conditioning, electric windows and other amenities), up to 40 kg accumulate for the electrical system of a mid-range car alone. This weight is equivalent to approximately 8,000 m cables, which are built into a mid-range car today. In comparison, in 1980, only about 200 m cables were necessary to power an equivalent model. The constantly growing number of electronic components is a continuous challenge for automotive manufacturers, as increased weight means a reduced performance and more cables mean a higher number of possible error sources.

 

For not having to compromise on comfort or, in the worst case, safety, as well as to avoid complex repairs for the replacement of individual cable looms, today, modern materials are used for lighter and more resilient cable looms. However, not only the choice of material offers savings potential. Another important factor is the sustainable use of these materials as well as a reliable quality control already during cable production.

 

The CENTERVIEW 8000 is a non-contact gauge head that provides continuous online 8-point eccentricity, 4-axes diameter and 8-point ovality measurement with the highest measuring accuracy. The individual measuring values are displayed numerical and graphical and are the basis for a stable production process and an extensive quality management. By controlling the line speed, the CENTERVIEW 8000 ensures the specific wall thickness. Impressively the system ensures quality of the cable that has to endure a temperature of far above 200°C as well as a continuous performance of approximately 1,500 Watt – at peak even reaching up to 3,000 Watt. The CENTERVIEW 8000 contributes in addition to quality assurance for an optimized production process whilst reducing costs and weight at the same time.

 

Pictures

Picture 1: CENTERVIEW_8000.jpg

Caption 1: The CENTERVIEW 8000 measures during manufacturing of automotive cables the diameter, ovality and eccentricity.

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Caption 2: The measuring values of the CENTERVIEW 8000 are clearly displayed at the monitor of the ECOCONTROL 6000.

 

 

 

 

 

Address:

SIKORA AG

Bruchweide 2

28307 Bremen, Germany

Phone: +49 421 48900-0

Fax: +49 421 48900-90

Email: sales@sikora.net

Website: www.sikora.net

 

Press contact

SIKORA AG

Katja Giersch

Head of Corporate Communications

Bruchweide 2

28307 Bremen, Germany

Phone: +49 421 48900-60

Fax: +49 421 48900-90

Email: giersch@sikora.net

Website: www.sikora.net

 

 

 

 

About the company

SIKORA AG was founded in 1973 and is today a leading global manufacturer and supplier of measuring, control, inspection, analysis and sorting technology for the wire and cable, hose and tube, sheets as well as optical fiber, metals and plastics industries. With 250 employees worldwide, 14 offices and more than 30 regional representatives all over the world, the company provides customers with innovative product solutions and individual service. The systems are exclusively made at the headquarters in Bremen/Germany. Innovation, product quality and customer satisfaction define the daily activities at SIKORA.

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